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We would like to update the installing of strapping seal production line all the time for our new and old customers. Please contact if you have new enquiry about the installing of the seal production line Call at 0086-13705284337 or 13705284337 Or send message to MSN: zjaska@vip.163.com or facebook at http://www.facebook.com/strapping.seal.making.machine or Myspace at http://www.myspace.com/index.cfm?fuseaction=vids.individual&videoId=106972754&searchid=4941a00c-27d2-466a-9f1c-9e62090a4f57 or Skype at mrcolinwang Also you may see the video clips for how to install the line at a website which we upload it before for your convenience at http://v.ku6.com/show/_9oGAWxjtBJQpuTT.html
Manual for the strapping seal production line 1. Equipments of the line (1) Punch press machine Model: V-0.25 Nominal pressure: PN 250 Nominal stroke: mm 2.5 Block stroke: mm 90 Stroke times: S.P.M 55 Working table: mm 560x360x70 Maximum die install height: mm 180 Motor power: 380V/50HZ/2.2KW Weight: 1950 KG Made in China
(2)
Model: J23-25A Nominal volume: M3/mni 0.25 Rated pressure: Mpa 0.8 Motor power: 380V/50HZ/2.2KW Air storage tank volume: M3 90 Output: KG 100 Made in China
(3) Pneumatic feeder
Max feeding width: 65 mm Max feeding length: 80mm Material thickness: 0.8 mm Air pressure 4.5 KG/CM2 Pulling strength: 16.5KG Weight: 9.6KG (4) Coil-holder with sensor controlling motor Model:CR-100 Coil inner core min diameter: 150mm Max diameter: 750mm
Supporting weight: 100KG Speed: 22 R/min Rolling control: By sensor frame which will indicate material feeding or stopping feed to feeder. Motor:380V/50HZ/0.75KW Made in China
(5)
Size: as drawing indicated Type: full automatic production Product output: 3600 pcs/hour Weight: 80KG Assembling method: inlaid with tooling steel which can be dismantled after long use and changed with new one as spare part.
Packing: Packing no1# press packing in plywood box Gross weight:2050KG Net weight:1950KG Volume 2.5 M3
Packing no2# compressor and dies packing in plywood box Gross weight: 160KG Net weight: 140 KG Volume:0.5 M3
Packing no3# coil-holder and feeder packing in plywood box Gross weight:100KG Net weight:90KG Volume: 0.5 M3
1-1: 35ton press machine with double hands protection 1-2: 2.2 KW pneumatic are compressor 1-3: automatic transmission coil holder 1-4: pneumatic feeder
2. Requirement for the materials
3.installing and connection of equipments 3-1: after unloading all machine, get rid of all out packing. 3-2:lay out the machines of press, feeder, coil holder and its sensitive bars by way of straight line( the coil holder and sensitive shelf should be on the same side of pneumatic feeder)
3-3: the press machine should be in a straight line with automatic coil holder, with a distance about 2 to 3 meters, the sensitive bars should be placed in between them with same straight line. 3-4: transformer and compressor should be placed nearby place convenient for production. 3-5: get all electric wires connected, each electric box of the machine has a circuit diagram and wire connection description, the 480V electricity is put into” in” of the transformer the “out” is the 380V for the press machine and other machines, the other two small machine’s electricity can be supplied by connecting them into the electricity box of the press machine.( automatic coil holder and compressor). See the layout drawing.
B, Connect the tube output of the compressor into pneumatic feeder’s input and input of air pressure meter at the right side of the press machine
C, connect the sensitive wire with sensitive bar at sensitive shelf, load the material of coil onto the automatic coil holder, fasten the screw and fix the coil, the one end of coil being pulled out and threaded through sensitive shelf and put into the slot of pneumatic feeder, shown as following chart.
D, the sensitive shelf working mechanism, when the coil strapping go through and touch the lower steel bar it means that more strapping being sent to the feeder and motor stopping sending strapping but when it touches upper steel bar that means strapping is not enough for the feeder and coil holder motor starting to work and send more strapping to the feeder.( if the shelf bars are too sensitive to be adaptable to the press work, so it maybe better to male simple coil holder to adapt itself to the work of press machine) 3-6: A, check the die of the press whether being fixed into place or not, whether the pneumatic feeder being moved from fixed place or not and other normal inspection. 3-7: when all the equipments are in place and workable, first use the single pressing to test by putting two hands together on the black rubber round button and press it with two hands together to see whether the product being pressed by the single pressing is meeting the requirement or not, and also check the pneumatic feeder being adaptable to the die. You may start automatically pressing until everything is OK with single pressing. 4. Attention items 4-1: better to use lubricant water by dropping it onto the material drop by drop which can lower the temperature and reduce the damage of die and prolong the life of die and also it is good for the material to cooperate with the die. 4-2: If the press machine can not automatically operate or the products being pressed have more inferior results, more possibly caused by pneumatic feeder does not send material evenly or the air might be leaking. Check the pneumatic feeder( see the operating manual of it) 4-3:the pneumatic feeder working not properly is largely due to the poor cooperating between feeder and die. It might be the two items are not in same position of straight line or it might has empty positioning from the feeder, or the feeding roller distance is too long or too short among the feeder’s rollers. 4-4: Though the production line is automatically operating but is not designed as an intelligent automation, it is essential to have workers to inspect the working condition of the machine and (a) if anything happens it should be stopped to avoid damage to the die by the press continually.(b) in the process of automatically producing, when the coil feeding is about to finish, be careful to watch the machine and it is better to shift to single pressing, and change back to automation again only after the new coil being replaced again.
5 .Illustrating explanation with illustrating (please refer to oginal CAD designing for better understanding) 5-1: Press and mould
5-2:Coil feeding senser controller
5-3:Automatic feeder installing
5-4: Installing of the whole line:
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